PROCESS

PROCESS OPTIMIZATION SOLUTIONS

ENVEA brings you the benefit of over 70 years of combined experience in the production of innovative instrumentation for manufacturing industries to provide added value measurement solutions. Working in a wide range of applications from heavy industries such as power, minerals and steel to complex processes in the chemical and food industries, our instrumentation for the monitoring of powder, dust and gas helps to make processes more reliable, increases efficiency and creates cost reduction benefits.

SEARCH BY PRODUCT CATEGORY

FLOW MEASUREMENT

With the help of the online mass flow measurement for solids, it is possible to recognize which volumes run through a process. This way, bulk material transports become recognizable and can be better controlled.

  • DensFlow HP

    Continuous flow measurement of powder or granules in high pressure densephase-conveying

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  • SlideControl 2.0

    Microwave sensor for contactless of material flow in air slides. - Easy to install - Gives trending information by 4… 20mA output - Contactless throughput measurement for air slides - No installations into the process - 4 . . . 20 mA trend signal for the flow rate - Fast recognition of Flow/No Flow conditions - Easy retrofitting

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  • PicoFlow

    Perfectly adapted for control and regulation of reagent in flue gas treatment and transport lines with very low material concentration

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  • DensFlow

    Continuous solids mass flow measurement in dense-stream conveying and high levels of throughput

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  • MaxxFlow HTC

    Contact-less and maintenance free measurement of high mass flow rates of dry bulk solids independent of pipe run

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  • SolidFlow 2.0

    Continuous mass flow measurement of all types of dust, powder and granules in free fall and pneumatic conveying

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FLOW DETECTION

Non-contact microwave flow detectors are used to determine if material flow is occurring or not. This can facilitate the difficult handling of bulk materials and increase the efficiency of production.

MOISTURE

With the help of online moisture measurement, the residual moisture can be determined in real-time directly in the running process, whereby production and quality can be optimized.

VELOCITY

Velocity measurement in processes is becoming increasingly important to accurately detect the conveying speed of materials: for monitoring the conveying element or to regulate a careful material transport.

  • SpeedFlow 2.0-Pipe

    Velocity measurement in full cross-section version. Continuous velocity measurement in tube version for careful material transport. Measures in full cross-section.

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  • SpeedFlow 2.0

    Continous speed measurement for solids usable in free fall and pneumatics

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PARTICLE SIZE MONITORING

With Particle size monitoring a trending information of granulation can be given. It measures changes in particle size for instance to detect screen breaks.

  • Paddy

    Paddy has been developed to supply a trending information of pulverization. It measures changes in particle size for instance to detect screen breaks. Paddy is insensitive against contaminations and works without a bypass.

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FILTER PERFORMANCE MONITORS

Continuous monitoring and display of particulate emissions, indicating relative changes over time providing valuable feedback on arrestment plant performance.

BROKEN BAG DETECTION

Continuous monitoring of fabric filter baghouses, tracking significant increases in particulate loadings to indicate broken bags.

DUST MONITORS

Continuous measurement of particulate emission concentrations which, for a defined range of application conditions, can be calibrated against isokinetic gravimetric test samples (Standard Reference Method).

  • PCME VIEW 580

    Stand alone Cross Stack optical dust monitor suitable for measuring emissions after electrostatic precipitators and stacks without filtration systems

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  • PCME VIEW 273

    Multi-sensor dust monitor for indicative emissions trending in industrial stacks after bag filters, cartridge filters, cyclones and process driers, where regulatory approvals are not necessary

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  • PCME VIEW 820

    Certified Multi-sensor dust monitor - category 1 under ATEX / IECEx - for indicative emissions trending and measurement in hazardous zone and in dry processess with elevated pressures

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  • PCME VIEW 800

    Multi-Sensor Dust Monitor certified to category 1 under ATEX / IECEx designed for indicative emissions trending and measurement in challenging hazardous zone

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  • PCME VIEW 370

    Multi-sensor dust monitor designed for high quality emission measurement in industrial stacks after bag filters, cartridge filters, cyclones and process driers

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  • ProSens

    Provides continuous measurement values for dust concentration as a trend signal or absolute values

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SEARCH BY MEASURED PARAMETER

GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • LAS 300 XD

    In-situ & non-invasive measurement of NH3 & H2O, HCl & H2O, HF, low or high concentrations of CO and O2

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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

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  • Graphite 52M

    One of the sole QAL 1 certified FID analyzers on the market, also available in a transportable version for the measurement of: THC or simultaneous THC, nmHC & CH4

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  • Topaze 32M

    Single reaction chamber version for the monitoring of NO or NOx, or dual chamber for NO, NOx and NO2 measurements

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  • LAS 300 RK

    High precision measurements of selective compounds such as: HF, HCl, NH3, O2, NO, CO and H2O. Other gases on request

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  • MIR FT

    One single analyzer for the measurement of up to 50 parameters, to be selected according to the application. MCERTs certified

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  • MIR 9000 CLD

    Standard Reference CLD method for low & ultra low NOx measurement, IR-GFC for CO, CO2, SO2, N2O, Nox, HF, HCl, TOC and O2 in a single analyzer

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  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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  • MIR 9000

    Offers excellent performance for multigas measurements in dry sampling, including HCl, HF, NO, NO2, N2O, SO2, CO, CH4, TOC, CO2 and O2.

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GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • LAS 300 RK

    High precision measurements of selective compounds such as: HF, HCl, NH3, O2, NO, CO and H2O. Other gases on request

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  • LAS 300 XD

    In-situ & non-invasive measurement of NH3 & H2O, HCl & H2O, HF, low or high concentrations of CO and O2

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  • MIR 9000

    Offers excellent performance for multigas measurements in dry sampling, including HCl, HF, NO, NO2, N2O, SO2, CO, CH4, TOC, CO2 and O2.

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  • MIR 9000 CLD

    Standard Reference CLD method for low & ultra low NOx measurement, IR-GFC for CO, CO2, SO2, N2O, Nox, HF, HCl, TOC and O2 in a single analyzer

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  • MIR FT

    One single analyzer for the measurement of up to 50 parameters, to be selected according to the application. MCERTs certified

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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

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GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • MIR 9000

    Offers excellent performance for multigas measurements in dry sampling, including HCl, HF, NO, NO2, N2O, SO2, CO, CH4, TOC, CO2 and O2.

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  • MIR FT

    One single analyzer for the measurement of up to 50 parameters, to be selected according to the application. MCERTs certified

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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

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GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • LAS 300 RK

    High precision measurements of selective compounds such as: HF, HCl, NH3, O2, NO, CO and H2O. Other gases on request

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  • LAS 300 XD

    In-situ & non-invasive measurement of NH3 & H2O, HCl & H2O, HF, low or high concentrations of CO and O2

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  • MIR 9000

    Offers excellent performance for multigas measurements in dry sampling, including HCl, HF, NO, NO2, N2O, SO2, CO, CH4, TOC, CO2 and O2.

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  • MIR 9000 CLD

    Standard Reference CLD method for low & ultra low NOx measurement, IR-GFC for CO, CO2, SO2, N2O, Nox, HF, HCl, TOC and O2 in a single analyzer

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  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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  • MIR FT

    One single analyzer for the measurement of up to 50 parameters, to be selected according to the application. MCERTs certified

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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

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GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • MIR 9000

    Offers excellent performance for multigas measurements in dry sampling, including HCl, HF, NO, NO2, N2O, SO2, CO, CH4, TOC, CO2 and O2.

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  • MIR 9000 CLD

    Standard Reference CLD method for low & ultra low NOx measurement, IR-GFC for CO, CO2, SO2, N2O, Nox, HF, HCl, TOC and O2 in a single analyzer

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  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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  • MIR FT

    One single analyzer for the measurement of up to 50 parameters, to be selected according to the application. MCERTs certified

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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

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GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • MIR 9000

    Offers excellent performance for multigas measurements in dry sampling, including HCl, HF, NO, NO2, N2O, SO2, CO, CH4, TOC, CO2 and O2.

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  • MIR 9000 CLD

    Standard Reference CLD method for low & ultra low NOx measurement, IR-GFC for CO, CO2, SO2, N2O, Nox, HF, HCl, TOC and O2 in a single analyzer

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  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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  • MIR FT

    One single analyzer for the measurement of up to 50 parameters, to be selected according to the application. MCERTs certified

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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

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GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • LAS 300 RK

    High precision measurements of selective compounds such as: HF, HCl, NH3, O2, NO, CO and H2O. Other gases on request

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  • MIR 9000

    Offers excellent performance for multigas measurements in dry sampling, including HCl, HF, NO, NO2, N2O, SO2, CO, CH4, TOC, CO2 and O2.

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  • MIR 9000 CLD

    Standard Reference CLD method for low & ultra low NOx measurement, IR-GFC for CO, CO2, SO2, N2O, Nox, HF, HCl, TOC and O2 in a single analyzer

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  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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  • MIR FT

    One single analyzer for the measurement of up to 50 parameters, to be selected according to the application. MCERTs certified

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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

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  • Topaze 32M

    Single reaction chamber version for the monitoring of NO or NOx, or dual chamber for NO, NOx and NO2 measurements

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GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • MIR 9000

    Offers excellent performance for multigas measurements in dry sampling, including HCl, HF, NO, NO2, N2O, SO2, CO, CH4, TOC, CO2 and O2.

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  • MIR 9000 CLD

    Standard Reference CLD method for low & ultra low NOx measurement, IR-GFC for CO, CO2, SO2, N2O, Nox, HF, HCl, TOC and O2 in a single analyzer

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  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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  • MIR FT

    One single analyzer for the measurement of up to 50 parameters, to be selected according to the application. MCERTs certified

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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

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  • Topaze 32M

    Single reaction chamber version for the monitoring of NO or NOx, or dual chamber for NO, NOx and NO2 measurements

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GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • MIR 9000 CLD

    Standard Reference CLD method for low & ultra low NOx measurement, IR-GFC for CO, CO2, SO2, N2O, Nox, HF, HCl, TOC and O2 in a single analyzer

    More
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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

    More
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  • Topaze 32M

    Single reaction chamber version for the monitoring of NO or NOx, or dual chamber for NO, NOx and NO2 measurements

    More
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GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • LAS 300 RK

    High precision measurements of selective compounds such as: HF, HCl, NH3, O2, NO, CO and H2O. Other gases on request

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  • LAS 300 XD

    In-situ & non-invasive measurement of NH3 & H2O, HCl & H2O, HF, low or high concentrations of CO and O2

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  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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  • MIR FT

    One single analyzer for the measurement of up to 50 parameters, to be selected according to the application. MCERTs certified

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GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • LAS 300 RK

    High precision measurements of selective compounds such as: HF, HCl, NH3, O2, NO, CO and H2O. Other gases on request

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  • LAS 300 XD

    In-situ & non-invasive measurement of NH3 & H2O, HCl & H2O, HF, low or high concentrations of CO and O2

    More
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  • MIR 9000

    Offers excellent performance for multigas measurements in dry sampling, including HCl, HF, NO, NO2, N2O, SO2, CO, CH4, TOC, CO2 and O2.

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  • MIR 9000 CLD

    Standard Reference CLD method for low & ultra low NOx measurement, IR-GFC for CO, CO2, SO2, N2O, Nox, HF, HCl, TOC and O2 in a single analyzer

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  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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  • MIR FT

    One single analyzer for the measurement of up to 50 parameters, to be selected according to the application. MCERTs certified

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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

    More
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GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • LAS 300 RK

    High precision measurements of selective compounds such as: HF, HCl, NH3, O2, NO, CO and H2O. Other gases on request

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  • LAS 300 XD

    In-situ & non-invasive measurement of NH3 & H2O, HCl & H2O, HF, low or high concentrations of CO and O2

    More
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  • MIR 9000

    Offers excellent performance for multigas measurements in dry sampling, including HCl, HF, NO, NO2, N2O, SO2, CO, CH4, TOC, CO2 and O2.

    More
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  • MIR 9000 CLD

    Standard Reference CLD method for low & ultra low NOx measurement, IR-GFC for CO, CO2, SO2, N2O, Nox, HF, HCl, TOC and O2 in a single analyzer

    More
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  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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  • MIR FT

    One single analyzer for the measurement of up to 50 parameters, to be selected according to the application. MCERTs certified

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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

    More
    0.00

GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • LAS 300 RK

    High precision measurements of selective compounds such as: HF, HCl, NH3, O2, NO, CO and H2O. Other gases on request

    More
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  • MIR 9000

    Offers excellent performance for multigas measurements in dry sampling, including HCl, HF, NO, NO2, N2O, SO2, CO, CH4, TOC, CO2 and O2.

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  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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  • MIR FT

    One single analyzer for the measurement of up to 50 parameters, to be selected according to the application. MCERTs certified

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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

    More
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GAS MONITORS

Continuous measurement of specific gases at high concentrations are used in the optimization of processes, as for example in the flue gas treatment, and that required a fast response time to allow process regulation and reagent saving.

  • MIR 9000

    Offers excellent performance for multigas measurements in dry sampling, including HCl, HF, NO, NO2, N2O, SO2, CO, CH4, TOC, CO2 and O2.

    More
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  • MIR FT

    One single analyzer for the measurement of up to 50 parameters, to be selected according to the application. MCERTs certified

    More
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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

    More
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MERCURY MONITORS

Specific continuous Hg measurement adapted to process conditions allowing a very high reactivity over a very wide measuring range, with the possibility to measure Mercury speciation (Hg° (elementary) / Hg2+ (ionic) / Hg Total) for the optimization of the Hg flue gas treatment.

LEVEL MONITORING

In many bulk material processes with storage silos, process containers, pipelines, ducts or free-fall sections, limit levels are to be detected or objects to be positioned.

  • Nico 120

    Radar sensor for measuring the level in silos and containers. Available for silos up to 120 m height. Can be used for a wide variety of materials, regardless of the size or composition of the material.

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  • ProGap 2.0-BS

    Microwave barrier for contactless detection of dry bulk solids with filling-signal-suppression

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  • ProGap 2.0

    Microwawe barrier for contactless detection of dry bulk solids in containers, pipes or chutes. Reliable fill level and limit detection

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FILTER DUST / LEAK MONITORS

Your facilities and equipment can cause fugitive emissions, leading to environmental pollution and financial losses for your business. ENVEA offer a wide range of gas and particulate monitors to accurately identify leaks for the comfort and the health of all, employees and residents.

  • PCME LEAK ALERT 65-02

    Controller based filter dust leak monitor (0-100%) for filter emissions monitoring after bag houses, cartridge filters, cyclones etc. where performance approvals are not required

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  • PCME LEAK ALERT 73

    Stand alone filter dust leak monitor (0-100%) for filter emissions monitoring after baghouses, cartridge filters, cyclones etc. where performance approvals are not required

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  • PCME LEAK ALERT 75

    Stand alone TÜV approved filter dust leak monitor suited to the monitoring of filter emissions (0-100%) after bag houses, cartridge filters, cyclones etc

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  • PCME LEAK ALERT 80

    Stand alone TÜV approved filter dust monitor suited to the measurement of filter emissions after bag houses, cartridge filters, cyclones etc.

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SOLUTIONS BY INDUSTRY

Power Generation
Power Generation
Incineration
Incineration
Food & Pharma
Food & Pharma
Minerals
Minerals
Metal
Metal
Chemical
Chemical
Agriculture
Agriculture
Whatever industry

POWER GENERATION

ENVEA’s involvement with the Power generation industry over many years has led to the development of a unique range of process optimization solutions, as well as approved (TÜV and MCERTS) technologies for in-stack measurement of gas, particulate and flow concentration. They allow to optimize the whole-plant’s efficiency through measurement & control, facilitate legislative compliance, support ISO 14000 objectives and save operational costs by reducing plant’s maintenance requirements and process downtime.

Flow rate measurement for pulverized fuelAsh level detection at filter outletsFilter efficiency monitoringProcess gas monitoring (CO, O₂, NOx)Process gas monitoring (NOx, NH₃)Process gas monitoring (SO₂, O₂)Stack compliance measurement : NOx, SO₂, CO, CO₂, O₂, H₂O, NH₃, HCI, HF, Hg, TOC, PCDD/F, dust and flowProcess leakage detection : CO, CO₂, VOCs, SO₂, TRS, particles particles Electro-filter efficiency monitoring

1

Flow rate measurement for pulverized fuel

2

Ash level detection at filter outlets

  • ProGap 2.0

    Microwawe barrier for contactless detection of dry bulk solids in containers, pipes or chutes. Reliable fill level and limit detection

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  • ProGap 2.0-BS

    Microwave barrier for contactless detection of dry bulk solids with filling-signal-suppression

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3

Filter efficiency monitoring

4

Electro-filter efficiency monitoring

  • PCME QAL 181

    QAL1 Approved ProScatter™ particulate CEM providing high quality emission measurement of low dust concentrations from dry industrial processes

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  • PCME QAL 260

    MCERTS QAL1 approved, stand alone or multi-sensor Particulate CEM providing high quality emission measurement for low dust concentrations from dry industrial processes

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  • PCME QAL 360

    TUV QAL1 and MCERTS Approved, Stand alone or networked system option Particulate CEM providing high quality emission measurement for dust concentrations from industrial processes

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5

Process gas monitoring (CO, O₂, NOx)

  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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  • Topaze 32M

    Single reaction chamber version for the monitoring of NO or NOx, or dual chamber for NO, NOx and NO2 measurements

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5

Process gas monitoring (NOx, NH₃)

  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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  • Topaze 32M

    Single reaction chamber version for the monitoring of NO or NOx, or dual chamber for NO, NOx and NO2 measurements

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5

Process gas monitoring (SO₂, O₂)

  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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6

Stack compliance measurement : NOx, SO₂, CO, CO₂, O₂, H₂O, NH₃, HCI, HF, Hg, TOC, PCDD/F, dust and flow

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7

Process leakage detection : CO, CO₂, VOCs, SO₂, TRS, particles particles

INCINERATION

ENVEA’s long association with the Incineration Industry includes supporting Process Operators to meet environmental obligations and the requirement for high performance instrumentation with quality assurance features for compliance reporting. In addition to the importance of regulatory compliance, the control and treatment of emissions from Incineration processes represents a significant proportion of overall costs, therefore, quality data from emissions and process monitoring provides valuable feedback on the process performance providing greater efficiency and control.

Point level detection in charging chuteMass flow measurement of absorbentFlow / No flow detection at cyclone outletAsh level detection at filter outletsFlow detection at ash transportation systemContinuous level measurement in storage silosIndividual chamber baghouse performance monitoringPredictive bag filter row monitoringProcess gas monitoring : CO, O2Stack compliance measurement : NOx, SO₂, CO, CO₂, O₂, NH₃, HCI, HF, H₂O, Hg, TOC, PCDD/F, dust and flowProcess leakage detection : VOCs, NOx, SO₂, Hg, particulatesProcess gas monitoring : SO2, HCl, NOx, HgProcess gas monitoring : NO, NH3 (if SNCR)

1

Point level detection in charging chute

  • ProGap 2.0

    Microwawe barrier for contactless detection of dry bulk solids in containers, pipes or chutes. Reliable fill level and limit detection

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  • ProGap 2.0-BS

    Microwave barrier for contactless detection of dry bulk solids with filling-signal-suppression

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2

Mass flow measurement of absorbent

3

Flow / No flow detection at cyclone outlet

4

Ash level detection at filter outlets

  • ProGap 2.0

    Microwawe barrier for contactless detection of dry bulk solids in containers, pipes or chutes. Reliable fill level and limit detection

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  • ProGap 2.0-BS

    Microwave barrier for contactless detection of dry bulk solids with filling-signal-suppression

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5

Flow detection at ash transportation system

6

Continuous level measurement in storage silos

  • Nico 120

    Radar sensor for measuring the level in silos and containers. Available for silos up to 120 m height. Can be used for a wide variety of materials, regardless of the size or composition of the material.

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  • ProGap 2.0

    Microwawe barrier for contactless detection of dry bulk solids in containers, pipes or chutes. Reliable fill level and limit detection

    More
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7

Individual chamber baghouse performance monitoring

8

Predictive bag filter row monitoring

9

Process gas monitoring : CO, O2

9

Process gas monitoring : NO, NH3 (if SNCR)

9

Process gas monitoring : SO2, HCl, NOx, Hg

  • Amesa-M

    Meets the US EPA Performances Standard 12 B mentioned in the US Portland Cement Rules and the new MATS (Mercury and Air Toxics Standards)

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  • MIR 9000

    Offers excellent performance for multigas measurements in dry sampling, including HCl, HF, NO, NO2, N2O, SO2, CO, CH4, TOC, CO2 and O2.

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  • MIR IS

    A complete “all in one compact” system, for multi-gas measurements, based on the field-proven MIR 9000 analyzer and on-board SEC sampling system

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  • SM-4

    Continuous, accurate and reliable measurement of total mercury emissions, even in very low concentrations and within complex matrices (SO2, NOx, HCl, etc.)

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  • Topaze 32M

    Single reaction chamber version for the monitoring of NO or NOx, or dual chamber for NO, NOx and NO2 measurements

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Stack compliance measurement : NOx, SO₂, CO, CO₂, O₂, NH₃, HCI, HF, H₂O, Hg, TOC, PCDD/F, dust and flow

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11

Process leakage detection : VOCs, NOx, SO₂, Hg, particulates

FOOD & PHARMA

High accuracy measurement and reliability in monitoring instrumentation is called for by Food and Pharmaceutical Processes. ENVEA’s unique capabilities allow the observation and control of many of the manufacturing functions found in these industries. From the measurement and control of emitted dust from dryer filter plant to the non-intrusive, solid state measurement of powder mass flow and the monitoring of process gas quality, ENVEA instrumentation provides Plant Operators with the opportunity to fine tune their manufacturing process to drive down costs, improve quality and reduce unplanned plant outages.

Generic application
spray drying
Mass flow measurement out of spray dryerContinuous moisture measurement in fluidized-bed dryerMass flow measurement for inline blendingFlow / noflow detection in return powder linesPrimary filter performance monitoringCompliance dust measurement trendingProcess leakage detection: H2S, TRS, particulatesAdditional gas monitoring: odor detection, gas purity controlAdditional gas monitoring: odor detection, gas purity control

1

Mass flow measurement out of spray dryer

2

Continuous moisture measurement in fluidized-bed dryer

3

Mass flow measurement for inline blending

4

Flow / noflow detection in return powder lines

5

Primary filter performance monitoring

  • PCME LEAK ALERT 80

    Stand alone TÜV approved filter dust monitor suited to the measurement of filter emissions after bag houses, cartridge filters, cyclones etc.

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  • PCME STACK 990

    QAL1 TÜV approved particulate monitor providing high quality emission measurement for low dust concentrations from dry industrial processes including Baghouses and Cartridge Filters

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6

Compliance dust measurement trending

  • PCME LEAK ALERT 80

    Stand alone TÜV approved filter dust monitor suited to the measurement of filter emissions after bag houses, cartridge filters, cyclones etc.

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  • PCME STACK 990

    QAL1 TÜV approved particulate monitor providing high quality emission measurement for low dust concentrations from dry industrial processes including Baghouses and Cartridge Filters

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Process leakage detection: H2S, TRS, particulates

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Additional gas monitoring: odor detection, gas purity control

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Additional gas monitoring: odor detection, gas purity control

MINERALS

ENVEA’s experience of working in the Mineral Industry has led to the development of an extensive range of unique ambient, emission and process monitoring solutions to suit often challenging process conditions. In addition to main stack emission monitoring and measurement, by closely monitoring process conditions such as solids flow, the measurement of material mass via non-intrusive, solid state powder mass measuring systems and proactive baghouse performance monitoring can improve process efficiency.

Industries covered:

  • Lime
  • Gravel
  • Asphalt
  • Quartz
  • Cement
  • Coal / Coke
  • Glass
  • Asbestos
  • China clay
  • Fiberglass
  • Lead glass
  • Refractory
  • Quarrying
  • Vermiculite
  • Gypsum
  • Brick
  • Ceramics
  • Salt
  • Mining
Generic application
CEMENT
Continuous mass flow measurement of mill rejectFlow trending in air slideFlow / NoFlow detection on cyclonesProcess gas monitoring : NOx, CO, O₂, SO₂, H₂OMass flow and velocity measurement of coalContinuous moisture measurement of secondary fuelBaghouse chamber performance monitoringPredictive bag filter row monitoringFilter performance monitoringFilter performance monitoringFilter performance monitoringFilter performance monitoringSilo baghouse performance monitoringSilo baghouse performance monitoringContinuous level measurement in storage silosStack emission compliance measurement: HCI, SO₂, CO, CO₂, NOx, H₂O, O₂, TOC, PCDD/F, Hg, flow, dustStack emission compliance measurement: HCI, SO₂, CO, CO₂, NOx, H₂O, O₂, TOC, PCDD/F, Hg, flow, dustStack emission compliance measurement: HCI, SO₂, CO, CO₂, NOx, H₂O, O₂, TOC, PCDD/F, Hg, flow, dustStack emission compliance measurement: HCI, SO₂, CO, CO₂, NOx, H₂O, O₂, TOC, PCDD/F, Hg, flow, dustStack emission compliance measurement: HCI, SO₂, CO, CO₂, NOx, H₂O, O₂, TOC, PCDD/F, Hg, flow, dustProcess leakage detection : SO₂, VOCs, NOx, Hg, particulates

1

Continuous mass flow measurement of mill reject

2

Flow trending in air slide

  • SlideControl 2.0

    Microwave sensor for contactless of material flow in air slides. - Easy to install - Gives trending information by 4… 20mA output - Contactless throughput measurement for air slides - No installations into the process - 4 . . . 20 mA trend signal for the flow rate - Fast recognition of Flow/No Flow conditions - Easy retrofitting

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Flow / NoFlow detection on cyclones

4

Process gas monitoring : NOx, CO, O₂, SO₂, H₂O

  • MIR 9000H

    Perfect multi-gas analyzer for the measurement in hot & wet sampling of: HCl, HF, NH3, NO, NO2, N2O, SO2, CO, H2O, CO2, O2 and H2O.

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Mass flow and velocity measurement of coal

6

Continuous moisture measurement of secondary fuel

7

Baghouse chamber performance monitoring

8

Predictive bag filter row monitoring

9

Filter performance monitoring

9

Filter performance monitoring

9

Filter performance monitoring

9

Filter performance monitoring

10

Silo baghouse performance monitoring

  • PCME DUST ALARM 40

    Controller based Gross filter failure detector. Detects significant increases in particulate loading providing warnings of filter media degradation in baghouses and cartridge filters

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  • PCME LEAK ALERT 73

    Stand alone filter dust leak monitor (0-100%) for filter emissions monitoring after baghouses, cartridge filters, cyclones etc. where performance approvals are not required

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  • PCME STACK 990

    QAL1 TÜV approved particulate monitor providing high quality emission measurement for low dust concentrations from dry industrial processes including Baghouses and Cartridge Filters

    More
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10

Silo baghouse performance monitoring

  • PCME DUST ALARM 40

    Controller based Gross filter failure detector. Detects significant increases in particulate loading providing warnings of filter media degradation in baghouses and cartridge filters

    More
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  • PCME LEAK ALERT 73

    Stand alone filter dust leak monitor (0-100%) for filter emissions monitoring after baghouses, cartridge filters, cyclones etc. where performance approvals are not required

    More
    0.00
  • PCME STACK 990

    QAL1 TÜV approved particulate monitor providing high quality emission measurement for low dust concentrations from dry industrial processes including Baghouses and Cartridge Filters

    More
    0.00

11

Continuous level measurement in storage silos

  • Nico 120

    Radar sensor for measuring the level in silos and containers. Available for silos up to 120 m height. Can be used for a wide variety of materials, regardless of the size or composition of the material.

    More
    0.00
  • ProGap 2.0

    Microwawe barrier for contactless detection of dry bulk solids in containers, pipes or chutes. Reliable fill level and limit detection

    More
    0.00

12

Stack emission compliance measurement: HCI, SO₂, CO, CO₂, NOx, H₂O, O₂, TOC, PCDD/F, Hg, flow, dust

More

12

Stack emission compliance measurement: HCI, SO₂, CO, CO₂, NOx, H₂O, O₂, TOC, PCDD/F, Hg, flow, dust

More

12

Stack emission compliance measurement: HCI, SO₂, CO, CO₂, NOx, H₂O, O₂, TOC, PCDD/F, Hg, flow, dust

More

12

Stack emission compliance measurement: HCI, SO₂, CO, CO₂, NOx, H₂O, O₂, TOC, PCDD/F, Hg, flow, dust

More

12

Stack emission compliance measurement: HCI, SO₂, CO, CO₂, NOx, H₂O, O₂, TOC, PCDD/F, Hg, flow, dust

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13

Process leakage detection : SO₂, VOCs, NOx, Hg, particulates

METAL

ENVEA’s extensive range of ambient, emission and process monitoring systems are particularly suitable for use in the often harsh, high temperature and dusty environments found in the Metals Industry. A wide range of measurement technologies are available for monitoring process parameters such as the moisture content of fuels (coal), blast furnace efficiency, the continuous monitoring of sinter dust transfer and silo level indication. In addition, instruments to monitor and identify potential faults in dust collector units and others for the measurement of process gasses not only help protect the environment but provide reliable data to reduce process downtime and operational costs.

Industries covered:

  • Steel
  • Galvanizing
  • Foundry
  • Aluminum recycling
  • Aluminum smelting
  • Nickel smelting
  • Precious smelting
  • Zinc recycling
  • Zinc smelting
  • Copper recycling
  • Copper smelting
  • Ferrous foundry
  • Lead recycling
  • Lead smelting
Generic application
Steel
Mass flow measurement of pulverized coal into blast-furnaceFlow / no flow detection in single coal lanceContinuous moisture measurement of coalContinuous flow measurement of sinter dustLevel detection in storage silosSilo baghouse performance monitoringIndividual chamber baghouse performanceIndividual chamber baghouse performanceIndividual chamber baghouse performanceElectro-filter efficiency monitoringElectro-filter efficiency monitoringElectro-filter efficiency monitoringProcess gas monitoring CO, O₂Process gas monitoring CO, O₂Process gas monitoring CO, O₂Process gas monitoring NH₃ (if SCR)Stack emissions compliance monitoring : CO, SO₂, NOx, CO₂, H₂O, O₂, NH₃, CH₄, COV, dust, flow, temperature, velocityStack emissions compliance monitoring : CO, SO₂, NOx, CO₂, H₂O, O₂, NH₃, CH₄, COV, dust, flow, temperature, velocityStack emissions compliance monitoring : CO, SO₂, NOx, CO₂, H₂O, O₂, NH₃, CH₄, COV, dust, flow, temperature, velocityStack emissions compliance monitoring : CO, SO₂, NOx, CO₂, H₂O, O₂, NH₃, CH₄, COV, dust, flow, temperature, velocityProcess leakage detection: COV, CO, CO₂, HF, HCI, NH₃, SO₂, particulates

1

Mass flow measurement of pulverized coal into blast-furnace

2

Flow / no flow detection in single coal lance

3

Continuous moisture measurement of coal

4

Continuous flow measurement of sinter dust

5

Level detection in storage silos

  • Nico 120

    Radar sensor for measuring the level in silos and containers. Available for silos up to 120 m height. Can be used for a wide variety of materials, regardless of the size or composition of the material.

    More
    0.00
  • ProGap 2.0

    Microwawe barrier for contactless detection of dry bulk solids in containers, pipes or chutes. Reliable fill level and limit detection

    More
    0.00

6

Silo baghouse performance monitoring

  • PCME DUST ALARM 40

    Controller based Gross filter failure detector. Detects significant increases in particulate loading providing warnings of filter media degradation in baghouses and cartridge filters

    More
    0.00
  • PCME LEAK ALERT 73

    Stand alone filter dust leak monitor (0-100%) for filter emissions monitoring after baghouses, cartridge filters, cyclones etc. where performance approvals are not required

    More
    0.00
  • PCME STACK 990

    QAL1 TÜV approved particulate monitor providing high quality emission measurement for low dust concentrations from dry industrial processes including Baghouses and Cartridge Filters

    More
    0.00

7

Individual chamber baghouse performance

7

Individual chamber baghouse performance

7

Individual chamber baghouse performance

8

Electro-filter efficiency monitoring

  • PCME STACK 602

    TÜV approved DynamicOpacity™ particulate monitor for emission measurement of dust from large dry industrial processes including Baghouses and Electrostatic Precipitators

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  • PCME STACK 710

    QAL1 approved particulate CEM which meets US EPA PS-1 requirements for Opacity monitoring from combustion stacks

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8

Electro-filter efficiency monitoring

  • PCME STACK 602

    TÜV approved DynamicOpacity™ particulate monitor for emission measurement of dust from large dry industrial processes including Baghouses and Electrostatic Precipitators

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  • PCME STACK 710

    QAL1 approved particulate CEM which meets US EPA PS-1 requirements for Opacity monitoring from combustion stacks

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8

Electro-filter efficiency monitoring

  • PCME STACK 602

    TÜV approved DynamicOpacity™ particulate monitor for emission measurement of dust from large dry industrial processes including Baghouses and Electrostatic Precipitators

    More
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  • PCME STACK 710

    QAL1 approved particulate CEM which meets US EPA PS-1 requirements for Opacity monitoring from combustion stacks

    More
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9

Process gas monitoring CO, O₂

9

Process gas monitoring CO, O₂

9

Process gas monitoring CO, O₂

9

Process gas monitoring NH₃ (if SCR)

10

Stack emissions compliance monitoring : CO, SO₂, NOx, CO₂, H₂O, O₂, NH₃, CH₄, COV, dust, flow, temperature, velocity

More

10

Stack emissions compliance monitoring : CO, SO₂, NOx, CO₂, H₂O, O₂, NH₃, CH₄, COV, dust, flow, temperature, velocity

More

10

Stack emissions compliance monitoring : CO, SO₂, NOx, CO₂, H₂O, O₂, NH₃, CH₄, COV, dust, flow, temperature, velocity

More

10

Stack emissions compliance monitoring : CO, SO₂, NOx, CO₂, H₂O, O₂, NH₃, CH₄, COV, dust, flow, temperature, velocity

More

11

Process leakage detection: COV, CO, CO₂, HF, HCI, NH₃, SO₂, particulates

CHEMICAL

ENVEA’s long standing involvement with manufactures of powdered chemicals such as TiO2 and carbon black has led to the development of a wide range of ambient, emission and process moni