Solids mass flow measurement up to 20 t/h

SolidFlow 2.0

Continuous mass flow measurement of all types of dust, powder and granules in free fall and pneumatic conveying

Microwave sensor for on-line mass flow measurement of solids up to 20 t/h.
Used in pneumatic leanphase conveying or vertical freefall after mechanical feeders.

easy installation via weld-on socket
for almost all types of dusts, powders, granules
uses field-proven technology with active roping compensation
suitable for nearly all pipe diameters

Measurement for flow rates up to 20 t/h

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Simple retrofitting using a welding socket
ATEX-certified
Almost all types of dust, powder and granules can be measured

No installations in the material stream
Measuring principle: Microwave
Online flow metering

Throughput measuring flowrates up to 20 t/h
Active roping compensation for highest reliability
Wear-resistant

Biomass
Cement
Chemistry
Coal plant
Coating

Food
Incineration
Minerals
Wood
Lime plant

Energy
Gypsum
Power plant
Foundry

Technical Specifications
Material to measure	Dust, powders or granulates max. grain size 20 mm
Working principle	Microwave
Process pressure	1 bar, optional 10 bar
Process temperature	+200°C, optional up to +900°C
Mounting	Via process connection
Type of Conveying	Pneumatic leanphase, vertical freefall after feeder
Flow rates	Up to 20 t/h
Pipe diameter	Max. 800mm
ATEX rating	Category 1/2
Output	4…20mA, Modbus, Profibus

Using:

SolidFlow 2.0 is a sensor especially developed for measuring the flow rate of solids conveyed in metallic ducts.
It has successfully been tested for online-measuring of:

all types of dust, powder and granulates
grain size between 1 nm and 1 cm

pneumatically conveyed materials or
in free fall after mechanical conveying systems

SolidFlow is wear-resistant and the commissioning is very easy.

Sensor Technical Data
Housing	Stainless steel 1.4571
Protection category	IP 65, DustEx zone 20 or GasEx zone 1 (optional)
Operating temperature	Front end of sensor: -20… +80 °C Optional: -20 … +200 °C Sensor electronic: 0 … +60 °C
Max. working pressure	1 bar, optional 10 bar
Working frequency	K-Band 24.125 GHz, ±100 MHz
Transmitting power	Max. 5 mW
Weight	1.3 kg
Dimensions	Ø 60, Ø 20, L 271 mm
Accuracy	± 2 … 5 % in calibrated range

Transmitter Technical Data
	Transmitter (DIN Rail)	Transmitter (field housing)
Power supply	24 V DC ±10 %	110 / 230 V AC 50 Hz (optional 24 V DC)
Power consumption	20 W / 24 VA
Protection type	IP 40 to EN 60 529	IP 65 to EN 60 529/10.91
Ambient operating temperature	-10 … +45 °C
Dimensions (W x H x D)	23 x 90 x 118 mm	258 x 237 x 174 mm
Weight	Approx. 172 g	Approx. 2.5 kg
Connection terminals cable cross-section	0.2-2.5 mm2 [AWG 24-14]
Current output	1 x 4 … 20 mA (0 … 20 mA), load < 500 Ω	3 x 4 … 20 mA (0 … 20 mA), load < 500 Ω
Interface	RS 485 (ModBus RTU) / USB
Pulse output	Open collector – max. 30 V, 20 mA
Relay contact	Max. rated load: 250 V AC Max. peak current: 6 A Max. rated load 230 V AC: 250 VA Max. breaking capacity DC1: 3/110/220 V: 3/0.35/0.2 A Min. switching load: 500 mW (10 V / 5 mA)
Data backup	Flash memory
	DIN rail fastening DIN 60715 TH35	Cable screw connectors 3 x M20 (4,5 – 13 mm Ø)

For the assembly of the sensor, the installation location is specified in accordance with the conveyed inlet and outlet paths.
In case of pipe diameters over 200 mm, 2 or 3 sensors per measuring point are used, with the sensors arranged at 90° or 120° to each other.
In free-fall applications (e. g. after conveyor screws or rotary conveyors), an inlet path (fall height) of at least 300 mm is ideal. Shorter inlet paths are possible by agreement.
The sensor bracket (welding socket) is welded on at the specified installation location.
After this, a 20 mm-borehole is drilled through the sensor bracket and through the pipe wall. The sensor is then adjusted to the wall thickness, inserted and fixed with the help of the coupling nut. Done!

Commissioning:
The commissioning of the measuring device takes place via the FME analysis electronics. These electronics offer a convenient, menu-driven input of parameters such as measuring range, desired physical units or measuring signal attenuation.
The available outputs are a current output, 4…20 mA as well as a pulse output (open collector).
The menu language options are German, English or French.